Contactless monitoring system for defect evaluation on a grain oriented electrical steel strip. System is flexible and can be used in different industrial areas and with assortment of other materials – plastic, textile, stainless steel, pharmaceutical, food industry, …
The purpose of the system is to monitor manufacturing quality in real-time, to analyze and archive evaluated data. The Surface Scan System evaluates surface defects on a product. Surface Scan System is designed on the principle of easy integration into your production process. Client applications are designed ergonomically to match users’ needs at individual workplaces.
The system core consists of Basler line scan cameras and linear lighting system. The system is connected to the production line control unit via I/O module MOXA ioLogik.
In standard configuration system allows to detect following defects:
|Flatness – map + recommended slitting|
|Boundary defects – recommended slitting|
|Surface defects – recommended cutting|
Cut out half moons
System is flexible, highly customizable and can be modified to your custom needs with addition of more types of defects.
The delivery also includes a server that ensures:
The system can be extended with more modules according to your needs, i.e. automatic slitting line configuration so that maximum yield can be ensured.
|MVSystem||Main application that ensures real-time data evaluation and archiving.|
Application for production line operators. Displays information about current defects present on the plate and notifies the operator (visually and/or acoustically) of defects that he is able to eliminate by an immediate service action.
+ Immediate operator’s action reduces the quantity of plate damaged by removable defect.
Application designed for technology department. Enables the technology engineers to view all of the collected data, browse image data and perform statistical analysis. Thanks to the data analysis it is possible to optimize production process in previous operations.
+ Continuous work with archived data and their evaluation leads to production process improvement.
|Slitting Line Application||
Application for slitting and cutting lines. Displays detailed data for one coil and recommends optimal:
+ Working with the cutting information and recommended data increases the line production capacity, reduces the number of additionally required side trimmings and increases quantity of material left in the first grade.
Product list for download
Shape Scan System - Contactless monitoring system allowing shape measurement of a tested product.
Machine Vision Systems - We develop contactless monitoring systems tailored exactly to your requirements.